Science

Silkworms Spin a Potential Microplastics Substitute

Millennia have passed since humans discovered silk and began harvesting it from silkworm cocoons, but scientists are still finding new uses for this remarkable material. Now researchers say it could help tackle a growing environmental and health concern: microplastics, the minuscule plastic fragments that have been found everywhere from mountaintops to the seafloor—and even in the human bloodstream.

Most environmental microplastics form when larger items degrade. But a smaller yet notable portion of the polluting particles is deliberately added to products, according to a report from the European Chemicals Agency. These include microcapsules that protect and gradually release active ingredients in products such as cosmetics and agricultural sprays.

For a study published in Small, researchers at the Massachusetts Institute of Technology and chemical corporation BASF developed a silk-based, biodegradable alternative to these capsules. This type of research is urgent for companies that face tightening regulations on deliberate use of microplastics.

Finding substitute materials for intentionally added microplastics is “the only place we are able to really control” microplastic pollution, aside from reducing mismanaged plastic waste overall, says ETH Zürich environmental analytical chemist Denise Mitrano, who was not involved in the study.

Silk is nontoxic, withstands processing and can be sourced from low-quality fiber discarded by the textile industry, says M.I.T. engineer and study co-author Benedetto Marelli. Researchers have proposed other natural compounds to replace intentionally added microplastics, but with these “you cannot check all the boxes at the same time, as we were able to with silk,” Marelli says.

The researchers retrofitted existing manufacturing equipment to create microcapsules using the silk protein fibroin that contained concentrated solid forms of an herbicide and the common skin-care ingredient vitamin C. Study co-author Muchun Liu, also at M.I.T., soaked the microcapsules in ethanol for different durations to manipulate how the silk’s long protein chains fold and stick together—“tuning” the microcapsules to dissolve and release active ingredients at various desired rates.

To compete commercially, silk-based microcapsules must “perform at the same level, if not better, than the nonbiodegradable counterpart,” Marelli says. For example, some sprayed herbicides are released slowly to kill weeds without harming food crops. When tested on corn plants for six days, silk-based microcapsule spray damaged the plants less than an existing commercial product.

Replacing nonbiodegradable microcapsules with silk might not work in every case, but it already looks promising compared with alternatives BASF has investigated, says study co-author Pierre-Eric Millard, a microencapsulation scientist at the company. Products using silk-based microcapsules could be commercially available in a few years if BASF implements them, he adds.

The researchers will next try encapsulating active ingredients that could require a different manufacturing approach, such as those that must remain in liquid or gas forms.

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